In this post I’ll be discussing the process of putting the legs together – not to say that they’re 100% complete right now, however they distinctly look like legs and there were some valuable lessons learned along the way, so it seems like a good time to make a post 🙂
After several hours of whittling, sanding and gluing I got this result:
This is what it came to look like once I had managed to properly attach all of the pieces. You can definitely see some of the gaps in the pieces in this image though, and this is as a result of not being able to accurately cut the edges down and keep them as straight as I would have liked. For the most part everything is still quite thoroughly attached, but I was worried about the torque on the legs during turns so I took an extra step before putting the top plate over the legs.
Once I had gone through and ensured that all the gaps were properly filled it was time to glue the top plate onto the rest of the leg. This posed a similar challenge to ensuring that it was aligned and making as much contact across the leg as possible. I had to whittle/sand down the leg in several places to maximize the contact. Once I’d done that I repeated the process of adding the sawdust and filling in any visible gaps. The result can be seen below after I had repeated all of the above process with the second leg as well.